Ingress Protection & Impact Resistance Explained


Cree Syrius IP IK Rating

When browsing our spec sheets or catalogues, you may have seen an IP rating (such as IP66) or an IK rating (like IK08) listed alongside a luminaire as a selling point or a feature. You may know that the IP rating somehow relates to waterproofing, and the IK rating relates to impact resistance, but do you know what the individual codes actually mean? We’ll try to explain it using simple terms in this article.

Both Ingress Protection (IP) & Impact Resistance (IK) codes relate to Standards prepared and published by the International Electrotechnical Commission (IEC). These standards aim to provide end users and consumers with greater clarity regarding the protection electrical devices offer against dust or water intrusion and external impacts. Devices need to be tested by an accredited laboratory before claiming compliance.


IP Rating – Ingress Protection

We’ll start with the IP rating – defined in International Standard IEC 60529, the IP rating classifies and rates the degree of protection provided by mechanical casings and electrical enclosures against intrusion from foreign objects, dust and water. All electrical devices have an IP rating, even the device you’re reading this article on.

Did you know IP Ratings can (or could) contain up to 5 digits? Here’s a breakdown of what each digit represents:

Code Letters:First Digit:
(Solid Particle Protection)
Second Digit:
(Liquid Ingress Protection)
Third Digit:
(Mechanical Impact Resistance)
Additional Letter:
(Other Protections)
Supplementary Letter:
(Other Protections)
IP (Ingress Protection)Single Numeral: 0-6 or letter X
Single Numeral: 0-9 or letter X
Single NumeralSingle LetterSingle Letter
MandatoryMandatoryMandatoryNo Longer Used
(Replaced by IK Rating)
OptionalOptional

An IP rating should always include the letters ‘IP’ followed by at least two digits – for example IP68. The first digit covers protection from solids, while the second digit covers protection from liquids. A simple rule to remember: the higher the numbers are, the more protection offered.

Previously, a third digit was used to represent mechanical impact resistance. This third digit has now been replaced by the IK rating and is no longer used. The fourth and fifth digit are optional, and indicate protection against certain body parts or equipment, and protection of equipment for specific applications, such as oil resistance or a high-voltage apparatus.

The First Digit

In greater detail, the first digit indicates the level of protection the enclosure / device provides against access to hazardous or internal parts (eg electrical conductors or moving parts) and the ingress of solid foreign objects such as a body part or even dust.

LevelProtection Against:Notes:
XNo data available to specify a protection rating
0No protection
1Foreign Objects > 50mm diameterExample: back of a human hand
2Foreign Objects > 12.5mm diameter (not greater than 80mm in length)Example: a human finger
3Foreign Objects > 2.5mm diameterExample: tools, thick wires
4Foreign Objects > 1mm diameterExample: wires, slender screws
5Dust Protected
6Dust TightVacuum test of up to 8 hours required

The Second Digit

The second digit indicates the level of protection that the enclosure provides against harmful ingress of water (side note: the ratings for water ingress are not cumulative beyond IPX6 – ie a device compliant to IPX7 is not necessarily compliant with IPX6. A device compliant to both is indicated by listing both codes separated by a slash – ie IPX6/IPX7. Standard IP codes should never include a hyphen, like IP6-9 – this is an invalid code.

LevelProtection Against:Test Duration:
X-
0None
1Condensation / dripping water10 minutes total
2Dripping water when tilted at 15°10 minutes total
3Spraying water5-10 minutes
4Splashing of water10 minutes
5Water jetsAt least 3 minutes
6Powerful water jetsAt least 3 minutes
6KPowerful water jets with increased pressureAt least 3 minutes
7Immersion, up to 1 meter depth30 minutes
8Immersion, 1 meter or more depthGreater than 30 minutes*
9KPowerful high-temperature water jets2-3 minutes

*IPX8 test duration and depth specified by the manufacturer. It is generally expected to be greater than the requirements for IPX7.


Using what we now know, let’s examine the Cree Lighting Syrius (below left) which offers an ingress protection rating of IP66. The first ‘6’ indicates it offers complete protection against dust, while the second ‘6’ signals it will endure water projected by powerful jets against it to no harmful effect. A rating of IP65/66 is typical for exterior luminaires, which are subject to environmental conditions like dust, pollution, humidity and rain.

To achieve this rating, the Syrius needs to be tested to ensure compliance. The Standard dictates the parameters that need to be met for each category. In the case of the Syrius, to achieve the ‘dust-tight’ rating (indicated by the first ‘6’ in ‘IP66’), a vacuum test of up to 8 hours must be applied. To earn the second ‘6’ (withstand powerful water jets), the Syrius’ enclosure needs to be capable of withstanding a certain amount of water (100 litres per minute) sprayed using a certain nozzle (12.5mm) for a specific length of time (at least 3 minutes) at a certain pressure (100 kPA) from a certain distance (3m).

Another interesting example is the PRACHT Tubis (below right) which offers an ingress protection rating of both IP67 & IP69K (Remember, IP ratings beyond IPX6 are not cumulative – holding two ratings means the Tubis is compliant with both IP67 and IP69K).

The letter K indicates a rating to withstand high-pressure, high-temperature washing and was originally developed for road vehicles (especially those that require regular intensive cleaning like dump trucks or concrete mixers) but has also been used in other areas, such as industrial lighting. Such a rating allows the PRACHT Tubis to be considered for use in agricultural, industrial or manufacturing applications, which may require equipment be subject to regular and intensive cleaning procedures.

The Cree Syrius (left) offers an Ingress Protection rating of IP66, while the PRACHT Tubis (right) features both IP67 & IP69K ratings.


IK Rating – Impact Resistance

The IK rating is defined in IEC 62262 (2002) and classifies the degree of protection offered by electronic equipment devices/enclosures against external mechanical impacts, like accidental collisions or acts of vandalism.

The testing parameters to achieve each level typically involve the device withstanding strikes from objects of a specific shape and weight, being dropped from increasing heights using different methods (such as free falling or pendulum swinging – see table below).

LevelImpact Energy:
(Joule)
Weight Of Object Used:Free Fall Height:
IK00No protectionN/AN/A
IK010.140.2kgN/A
IK020.20.2kgN/A
IK030.350.2kgN/A
IK040.50.2kgN/A
IK050.70.2kgN/A
IK0610.5kgN/A
IK0720.5kg0.40m
IK0851.7kg0.30m
IK09105kg0.20m
IK10205kg0.40m


Let’s look at the PRACHT Katla BL for example, which features an impact resistance rating of IK08. This means the Katla BL has been tested to endure a 5-joule strike from a free falling 1.7kg steel object (with a 25mm radius) from a height of 300mm. It would also need to withstand a strike from the same object using the pendulum (swinging) method.

Like the IP rating, the higher the IK code digits are, the more protection offered.

Occasionally, manufacturers will go above and beyond the requirements of the Standard. For example, the PRACHT Troja G2 can withstand impacts of up to 100 joules – five times the amount required to achieve an IK10 rating.

The PRACHT Katla BL (left) offers an Impact Resistance rating of IK08, while the PRACHT Troja G2 (right) is rated IK10, but can withstand much more impact.

As mentioned above, before the advent of the IK code, a third numeral was occasionally added to the IP code to indicate the level of impact protection – ie IP669 or IP66(9). This is no longer accepted.

Further information regarding each classification’s testing parameters is readily available online.


Disclaimer:

The information provided in this document has been provided in good faith by Advanced Lighting Technologies (ADLT). It is intended as a general guide only. ADLT welcomes any comments or feedback on this subject through our contact page.

Professional advice should be sought before relying on the information provided. ADLT does not warrant accuracy of the information and disclaims any legal responsibility for any loss or damage which may be suffered directly or indirectly, by relying upon the information provided.

References:

Some modifications and additions have been made to text taken from the below pages. Pages retrieved 21/12/2021 & 22/12/2021.

https://en.wikipedia.org/wiki/IP_Code
https://en.wikipedia.org/wiki/EN_62262
https://en.wikipedia.org/wiki/International_Electrotechnical_Commission


SPECIALISTS IN LED LIGHTING SOLUTIONS

 
Advanced Lighting Technologies (ADLT) has been a leader in the lighting market for over 25 years. With an established presence in Australia, New Zealand and Southeast Asia, we specialise in architectural, commercial and industrial lighting solutions designed for dozens of industries. Whatever the application, whatever the budget – we’ll have a solution that fits your needs.

Contact us on 03 9800 5600 for more information on an energy-efficient LED lighting solution today.

CONTACT US

Copyright © 2022 Advanced Lighting Technologies Australia inc. All rights reserved.